Smart Production Planning System

Celebal Technologies' Smart Production Planning System is an advanced, Industry 4.0-ready solution built on Microsoft Azure to transform manufacturing operations for production planners, shop floor operators, sales managers, and procurement managers. With seamless integration into Azure IoT systems, it provides real-time visibility into production plans, capacity constraints, actual throughput, and resource utilization. Leveraging Azure’s powerful cloud-native capabilities, the system utilizes digital twin technology to create a virtual model of the factory’s resources, inventory, orders, and constraints. This enables optimized decision-making through machine learning and AI-powered analytics, harnessing Azure’s computing power. The next-generation optimizer enhances critical performance areas, including changeovers, resource utilization, and throughput, allowing factory planners to maintain flexibility and adjust plans without sacrificing optimal outcomes.

Additionally, the Smart Production Planning System can be fully implemented within 12-14 weeks, facilitating a swift transition to an Industry 4.0-ready, optimized production planning solution. By capitalizing on Azure's scalability and security, manufacturers can enhance their operational efficiency and drive competitive advantage.

Key Features: • Digital Twin: Cloud-native digital representation of your factory, inventory, and constraints. • ML/AI Powered Optimization: Enhances throughput, changeovers, and resource utilization. • Scenario Planning & Incremental Planning: Offers flexibility to simulate best and worst-case scenarios. • Optimized Demand-Supply and Raw Material Planning: Align production with demand while ensuring optimal raw material availability. • Full ERP Integration: Supports SAP, Dynamics, and other major ERP systems. • Customizable & Mobile Compatible: Designed for batch manufacturing with mobile accessibility.

Business Impact: • Optimized Planning: Transition from complex Excel-based processes to an advanced AI-powered planning system. • Improved Efficiency: Achieve a 12% reduction in time to production and an 8% improvement in demand fulfillment. • Reduced Costs: Reduce production costs by up to 16%. • Scenario Analysis: Compare multiple versions of production plans and evaluate the impact of variables like rush orders or machine breakdowns. • Better Control Over Operations: Minimize delays, control rush orders, and optimize setup times, tools, and operator availability.

Celebal Technologies’ Smart Production Planning System is the ideal solution for manufacturers aiming to improve efficiency, reduce costs, and drive overall productivity gains.